Why Freedom Forge Hats Are Built Stronger: USA-Made, Laser-Cut, and Patch Perfect

 

At Freedom Forge, we don’t just make hats — we forge rugged, American-made headwear that’s built to last. Whether you’re on the job site, out in the woods, or just living life, our custom patch hats are made to stand the test of time.

1. Lone Star Durra-Bull Adhesive: Industrial Strength, Made in the USA

Every one of our leather patch hats is secured using Durra-Bull adhesive from Lone Star Adhesive. This heat-activated glue is proudly made in the USA and trusted by professionals for its unbeatable bond strength.

Unlike lower-grade adhesives, Durra-Bull forms a permanent seal under heat and pressure. In fact, we recently tested a patch on one of our Richardson 112 hats, and the fabric tore before the adhesive ever gave out. That’s the kind of durability you can count on.

 

2. Every Hat is Hand-Checked for Quality

Before shipping, every hat goes through a hands-on inspection. We check patch alignment, adhesion, stitching, and overall build quality. Our quality control process ensures you receive a product that reflects the high standards we hold ourselves to.

 

3. Built on Richardson 112 Trucker Caps

We only use Richardson 112 caps — the best in the game. Known for their fit, durability, and breathable mesh backs, these trucker hats are the ideal base for our leather patch designs.

Our patches are engraved and applied in-house using laser engraving, heat pressing, and precision equipment. Whether you’re buying one custom hat or browsing our ready-made collections, you’re getting gear built with pride and grit.

 

Built Different. Worn With Purpose.

When you wear a Freedom Forge hat, you’re wearing more than just a cap — you’re wearing American-made craftsmanship, industrial-grade materials, and custom design forged by hand.

From Lone Star adhesive to Richardson quality, everything we use is chosen with longevity in mind. It’s not just merch. It’s gear you can trust.

Need a one-off custom hat?

Use our Hat Builder Tool to create your own design.

Looking to order in bulk?

Save your design and email us at info@freedomforgenc.com or call/text 828-780-6156 for a quote.