
Made in the USA. Built for Life.
Custom and ready-made hats and gear — crafted with precision, built to last, competitively priced, and shipped free
: Hand Crafted In NC : Premium Materials : Fast Turnaround :

Freedom-Forged Favorites
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North Carolina Hats
Experience premium quality with our Richardson 112 North Carolina hat. Hand crafted...
The Process Behind The Patch
In House Design
Every design starts at our desk — not a template. Whether you’re starting from scratch or refining a logo, our in-house team works with you to create bold, custom designs tailored to your brand. From concept to final proof, we make sure your vision is brought to life with precision and purpose.
Made In America
All of our products are crafted in-house using precision laser engravers, heat presses, UV printing, and direct transfer film. From custom patches to full-color prints, we combine modern technology with hands-on craftsmanship to deliver high-quality, American-made gear — every time.
Quality Check
Before anything ships out, it goes through a hands-on quality check. Every patch, print, and product is inspected for alignment, finish, and durability to ensure it meets the Freedom Forge standard. If it’s not right — it doesn’t leave the shop.

Let’s Make Something Custom
Free Mock Up & Quote
Tell us what you need —
we’ll bring it to life
The Accessories Arsenal
The Patriot’s Wardrobe
Liberty & Living
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Bottle Opener (Red White & Pew)
Regular price $8.00 USDRegular priceUnit price / per -
North Carolina Coasters (4 Pack)
Regular price $15.00 USDRegular priceUnit price / per
What our customers are saying:
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Burnsville Police Department
A big shout out to Freedom Forge for making us some awesome caps! Great quality and workmanship. Check them out for some great hats!
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Concord Baptist Church
Freedom forge is a great family owned company that share my values. They worked with us every step of the way and made the logo design process simple and we were thrilled with the outcome. They completed our order fast and the workmanship was fantastic. Stop looking, you have found your hat company
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10-8 Ministries
As a ministry of law enforcement officers we are quite familiar with the process of ordering gear. Freedom forge exceeded our expectations! They took our logo and reproduced it on these hats beautifully! Production and shipping was fast. We will definitely return for more great hats!
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Maryville Baptist Church
Highly recommend this company! Great hats and great service.
Let customers speak for us
from 6 reviewsFantastic customer service. Shipping was super fast.

Nice work, good materials & super customer service! Thanks!

The hat is gorgeous, and my hubby loves it. :)
Great service, quick response, quick delivery. Will definitely be purchasing more soon!

I love love the Little Man and Pop Pop hats! I couldn’t ask for a better job on them. All I can say is AWESOME


About Us
Freedom Forge LLC was founded in 2024 by Trey Boone and his wife, Monica. Freedom Forge was started with the vision of quality products at an affordable price. Trey is the youth pastor at Concord Baptist Church in Burnsville, North Carolina. He is also a member of the Pensacola Fire Department. Monica is a stay at home mom and is instrumental in the day to day operations of Freedom Forge. Their son, Israel, is the lead product tester and helps in the marketing department. Thank you for choosing Freedom Forge for your custom product needs!
The Freedom Log
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Creating a Custom Hat Doesn’t Have to Be Compli...
At Freedom Forge, we make custom hat creation simple. From choosing the perfect style to engraving your design on premium leatherette patches, our team guides you every step of the...
Creating a Custom Hat Doesn’t Have to Be Compli...
At Freedom Forge, we make custom hat creation simple. From choosing the perfect style to engraving your design on premium leatherette patches, our team guides you every step of the...
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Branded Hats: The Marketing Tool You Can Wear
Custom patch hats are more than merch — they’re powerful, wearable marketing tools. Whether you’re outfitting your team or promoting your business, Freedom Forge hats help you stand out with...
Branded Hats: The Marketing Tool You Can Wear
Custom patch hats are more than merch — they’re powerful, wearable marketing tools. Whether you’re outfitting your team or promoting your business, Freedom Forge hats help you stand out with...
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Why Freedom Forge Hats Are Built Stronger: USA-...
At Freedom Forge, we build custom leather patch hats that are made to last. Every hat is crafted on premium Richardson 112 caps, bonded with USA-made Lone Star Durra-Bull adhesive...
Why Freedom Forge Hats Are Built Stronger: USA-...
At Freedom Forge, we build custom leather patch hats that are made to last. Every hat is crafted on premium Richardson 112 caps, bonded with USA-made Lone Star Durra-Bull adhesive...
Ready to Forge Your Vision?
